BOOSTING RECYCLING RATES

As a progressive, expanding, and sustainable recycling company operating in Santa Clarita, north of Los Angeles in southern California, Conservation Station is very conscious of limiting its impact on the environment and is constantly striving to achieve zero waste to landfill. When it moved its recycling operation from an outdoor site to under the roof of a newly purpose-built 60,000 sq ft facility, it provided the perfect opportunity to invest in an emission-free, all-electric-driven waste shredder and trommel screen, supplied by Greenrock Equipment, exclusive distributors for EDGE Innovate products in California and Hawaii.

“The EDGE SLAYER XL has allowed us to process materials at a higher efficiency rate and allows us to handle even bigger volumes of material...

As an already well-established business founded in 1979, the company has enjoyed a long and successful relationship with Greenrock Equipment, which led them to the purchase of a static EDGE Slayer XL and TRM622 wheel-mounted trommel screen. These two recent additions are now working in perfect harmony under the same roof with the company’s other EDGE equipment, which includes a TS65 stacker and an MS50 mobile radial stockpiler.

Operating outdoors in the past, space was never an issue, but with the new indoor facility, every effort is made to make the best possible use of the available area, and that’s where the compact design of the new EDGE equipment is playing a vital role. Not only is it proving to be more efficient, but more productive, too, as Conservation Station’s Operations Director Garrett Randall has been telling us.

“We are in the business of processing green waste, C&D waste, and other materials, and since moving all of our operation into this new building, we only have a certain amount of space that we can effectively utilize, which is where the compact size of the EDGE equipment has proven its worth,” said Garrett.

As the recycling and waste management industries continue to embrace greener solutions, companies like Conservation Station are leading the charge by investing in electric-driven equipment. According to John Connolly, co-founder of GreenRock Equipment, “Conservation Station's decision to invest in electric-driven equipment reflects a growing industry trend towards reducing operational costs and minimizing their environmental impact. Electric machines are much quieter to operate, ideal for indoor processing and urban environments where noise pollution is a concern. Additionally, they are more economical to maintain with fewer moving parts, have greater energy efficiency, and go a long way to helping businesses reach their sustainability goals.”

Conservation Station’s recent acquisition of the electric-powered Slayer XL Shredder has significantly enhanced their ability to process construction and demolition (C&D) waste. As John Connolly highlights, “One of the biggest wins for Conservation Station is how the electric-powered Slayer XL Shredder has enhanced their processing capabilities, especially C&D waste. The smaller footprint of the electric Slayer XL unit has benefited the team at Conservation Station, not only by reducing emissions but also by optimizing their available working space. The smaller footprint has allowed for better organization within the indoor facility, providing more room for sorting and processing materials.”

The smaller-sized product now created by the Slayer XL has enabled Conservation Station to remove much more heavy products and dirt from the waste stream, leading to higher-quality recyclables. The shredder’s efficiency has also freed up space in the facility, allowing for faster processing times and the ability to handle larger volumes without sacrificing quality. “Our new shredder has allowed us to process materials at a higher efficiency rate, and now that we can shred the material to a much smaller size, we can use our indoor area much more efficiently, freeing up more working space to process even bigger volumes of material,” added Garrett.

ELECTRICALLY DRIVEN TROMMEL SCREEN

In addition to the Slayer XL, Conservation Station has also invested in an EDGE TRM622 Trommel. “We opted for the electrically driven model, and it has been working incredibly well for us, making it easier to process more material with less manpower.”

The new electric-powered trommel has allowed for precise material separation, while its customizable parameters enable the facility to screen a greater variety of materials. “It has dramatically reduced labour requirements and allowed for a smoother, more streamlined operation.”

With an impressive 6’x22’ variable angle screening drum, the TRM622 is particularly effective for handling high volumes of waste. Its efficient screening capabilities enable the team to process materials faster and more accurately, ensuring that only quality recyclables make it through to the next stage of processing. In an industry where speed and precision are critical, the TRM622 has proven to be an essential asset.

In the highly competitive market for trommel screens in the United States, EDGE Innovate has emerged as the clear leader, with their market share growing steadily year after year. John Connolly explains why they have become the trommel of choice, “The EDGE TR622 trommel series has set the benchmark for trommel screens here in the US in terms of production capacity, build quality, and screening efficiency. No competing model comes close to the design features offered by EDGE as standard, such as its intelligent load management system, full remote functionality, and class-leading belt widths.”

EDGE STACKERS – MAXIMIZING STORAGE AND LOGISTICS

Also being kept busy when we visited the Conservation Station facility was an EDGE TS65 tracked-mounted stockpiler. The TS65’s design offers remarkable flexibility, thanks to its adjustable feed height and variable working angle. Its self-propelled capabilities make it easy to deploy across the entire facility for a range of tasks.

Like many other sites that handle large quantities of materials, Conservation Station has utilized their tracked stacker to significantly improve their storage efficiency by creating larger, more organized stockpiles.

Conservation Station’s use of stackers from Greenrock plays a critical role in maximizing space and reducing the need for excess ground space. This is particularly important with indoor facilities, where space is at a premium.

The EDGE stockpilers operating at the facility minimize the need for manual material handling. With less reliance on wheel loaders and excavators, the operation here runs more smoothly, reducing bottlenecks, speeding up material handling, and reducing labour requirements. With fewer moving parts and lower on-site traffic, the potential for injury is reduced, creating a safer working environment while boosting overall operational productivity.

EXCEPTIONAL DEALER SUPPORT

“As demand and volumes increase, all of this EDGE equipment has certainly made our life a lot easier. We can process bigger volumes of waste material more efficiently and much more quickly, all of which contributes to increasing productivity on site,” said Garrett, who added that the high level of service and support from Greenrock Equipment enables the whole operation to run smoothly.

“We are very satisfied with the back-up we get from Greenrock Equipment. It’s been great, and their parts availability is never an issue,” commented Garrett. “Anytime we need anything, they are only a phone call away, and the ordered parts arrive promptly. The team at Greenrock works closely with us to make sure we are always happy and satisfied with the service and support to enable our operation to continue without any undue hiccups.”

The combination of innovative electric-powered equipment and excellent after-sales service has allowed Conservation Station to transition seamlessly into their new indoor facility, meeting increased demands while maintaining high standards of efficiency and sustainability.

By incorporating electric-driven equipment like the EDGE Slayer XL Shredder, TRM622 Trommel, and stackers from Greenrock Equipment, Conservation Station has not only boosted its operational efficiency but also reduced its environmental footprint. Their investment has helped them meet the growing demands of their waste processing facility while optimizing space, reducing labour requirements, and achieving greater overall productivity.

As industries look toward more sustainable solutions, the success of Conservation Station serves as a great example of the benefits electric-driven equipment can bring. With the support of EDGE Innovate and Greenrock Equipment, the future looks bright for this forward-thinking recycling operation.